Responsibilities / Duties / Job Skills:
At times, stand in for the QC Manager when required and instructed to do so, taking control over the department and delegating as required to QC personnel. Only taking charge of the production, workshop related activities excluding finance and commercial decisions.
Perform and coordinate duties of quality control inspection, including material, dimensional welding, NDT, inspections, accepting or rejecting questionable or unsatisfactorily conditions in workmanship or material or referring to higher authority of decision making.
Assisting QC Staff and others in performing quality duties and the interpretation and application of standards, codes and specifications.
Delegate duties and responsibilities to quality inspectors and ensure compliance to the appropriate
Act as Quality Representative on Projects, as instructed by management.
Oversee, Prepare, update and follow up Production documents (including but not limited to Welding Procedure Qualification Record (PQR), associated Welding Procedure Specifications (WPS) and Welder Qualification Records (WQR)) subject to project and internal 3C Metal Belmet requirements.
Oversee, Monitor and record the upkeep of welder qualification matrix, PQR register, weld defect register and calibration of measuring equipment.
Collection, maintenance and monitoring of all Quality Control records of the Quality Documentary System.
Prepare and monitor quality procedures for approval.
· To continuously review quality control processes, procedures and capabilities in order to sustain the most cost effective and efficient methods for meeting quality requirements and making recommendation for improvement as appropriate on project level.
Review customer QC requirements and ensure that quality control documentation for a project meets contractual requirements. Attend ‘Start Up’ meetings and assist Project Managers with project preparation.
Coordinate with third party and NDT companies subject to project requirements, upon request of QC Manager and or Project Manager (e.g. NDT, certify load and/or pressure tests, third party assigned by the client etc.)
Coordinate the activity of the documentation process to meet the Project Manager’s requirements concerning the completion of the fabrication data books.
· Inform the project managers of any deviation regarding the contract.
· Ensures the correct application of quality control phase.
· Ensure that all activities are carried out according to reference documentation.
· Ensures that the tests, controls and inspections are carried out and that personnel have
Access to all required project documentation and reports.
· Complies with all health and safety and other statutory regulations
· Collection and maintenance of the Quality Control records of the Quality Documentary
system.
Knowledge / Qualifications / Experience:
· Ability to read technical drawings
· General understanding and familiarity of fabrication specifications, e.g. AWS D1.1 & ASME IX, B31.3
· General understanding and familiarity of NDE (MT, PT, RT, UT) methods and reports.
· General understanding and familiarity of fabrication processes. E.g. Welding, cutting, rolling etc.
· Oil and Gas, riser and capital drilling equipment knowledge of processes and operations.
Qualifications
Matric
· Senior welding inspector SAIW Level II/ CSWIP 3.2
NDT qualifications - Added value
General
· MS Office packages
· English and Afrikaans
Minimum 7 Years’ Experience Working as a Quality Inspector in a Welding or related Environment.
To acquire within the company :
· ISO 45001
· MS Access
· All processes and procedures related to quality control